This sanitary ware low pressure casting machine is mainly divided into the main frame part, bottom mold lifting part, compressed air belt part, sling lifting part, transmission shaft part, pneumatic turnover mold trolley part, powered roller conveyor line, infrared automatic monitoring and release system, micro pressure system, end control system and travel switch combination, automatic slurry supply and discharge system, fan hanger, lamp frame, air duct device, etc .
Main frame
Lifting frame of bottom mold
Press of air belt
Hook rod
Transmission shaft
Main bench
Pneumatic unloading base carrier
Store the greenwares for drying
Micro-pressure pipe system
Control system
Travel switch
Supply slip system
| Parameter | Unit | ||
| Ground Line Length | M | 15-30 | Depends on customer capacity |
| Top line Length | M | 15-30 | |
| Width | MM | 510 | |
| Height | MM | 620 | Maximum Height |
| Length of Storage Platform | M | 15-30 | |
| Width of Storage Platform | MM | 645 | |
| Height of Storage Platform | MM | 520 | |
| Size of Whole Line | mm | 15190-32000x4400x3795 | Line size only |
| Molds Available | set | 18-40 | depends on the size of the molds |
| Ground Incline | 12 | ||
| Ground Incline adjustable scale | 10-14 | ||
Power | kw | 2.2 | Power of Main Motor |
| kw | 2.2 | ||
| kw | N/A | Power of Lights | |
| kw | N/A | Power of Fans | |
| Air Pressure | MPa | ≥0.6 | |
Installation Ground Needed | Length(M) | 3.6 | 3.6meter for each line |
| Width(M) | 4.5 | ||
| Width(M) | 21+2 | Minimum width needed | |
| Width(M) | 15-30+2+3 | Minimum width for casting line running |
(1) High automation
The one piece hydraulic lift casting line is equipped with an electric control box, which can set the feeding parameters, and automatically complete the grouting, discharging, micro pressure and other operations, with a high degree of automation.
Few operators needed, lowers the working intensity and saves cost.
After slip feeding, the hydraulic lifting system is used to open and close the bottom mold of the gypsum model, and the over-turning car is used to start the turning operation. Each line only needs two people to operate, which reduces the number of molding operators, reduces the labor intensity, and reduces the production cost of the product.
(3) Easily operate
The battery hydraulic casting line equipped with a control system, which can set parameters easily.
Main mold closing:
Locate the clamp car and the casting bench with the bolt and clamp all the molds by rolling the clamp handle.
Bottom mold closing:
Press the "Down" button to make the lifting frame decline until entire molds close completely
Hooker joint:
Push the hooker position handle upward step by step and make the hooker down to inset the hook seat slot hole under the casting bench
Hold down of bottom mold:
Fill the compressed air into the air bag which will jack up the lifting frame accordingly
Slip supply, slip drain and green wares hard
Loose of bottom mold:
Discharge the compressor air in air bag until completely down of lifting frame.
Break-away of the hook:
The cylinder retracts to drive the hook rotating counter clockwise
De-molding of bottom mold:
Press the "up/down" button to lift the hoisting frame and drive the bottom mold open slowly to avoid the green body damage caused by strain.
De-molding of the main mold:
Loose the handle of clamp carrier and extract the pin, pull the clamp carrier to the end of casting bench, pull the main mold accordingly to let the green body dry first so that assure come strength before rolling-over.
Unloading and take off of base:
Turn over the molds and store the green wares in the storage platform
