It mainly arranges and places solar cells precisely on the corresponding carrier plates and so on according to the set layout and spacing requirements, through the cooperation of mechanical transmission and control systems, in preparation for subsequent production processes.
| Product parameter | Data |
| Cycle Time | 60s/Modules |
| Applicable Glass Size | (Length) 1630-2500mm, (Width) 950-1400mm |
| Applicable Cell and Cell String Types | 156-230mm cells, 2-3 segment pieces10 pcs * 12 strings / 12 pcs * 12 strings / 10 pcs * 10 strings |
| Layout Precision | ±0.8mm |
| Solder Wire Specifications | Round, Irregular Shape, Flat Ribbon |
| Yield Rate | 99.8% |
| Transfer Height | Input 950+30mm, output 980+30mm, not adjustable separately |
| Cell String Transfer Height | 1230+20mm |
| DiUtilization Rate | 95% |
| Power | Peak 12kW, Average 5kW |
| Air Consumption | 200L/min |
| Equipment Dimensions and Weight | (Length) 3780mm * (Width) 3600mm * (Height) 2372mm, 3000kg |
High precision: Equipped with a 6-axis robot and a high-precision CCD vision system, ensuring layout accuracy.
Convenient plate type switching: Components are centered and aligned, and in conjunction with production recipes, it can quickly achieve plate type switching.
Easy maintenance: The equipment has a simple structure and a low failure rate.
Beijing X-Solar Energy Co., Ltd. was found in 2020, and headquartered in Beijing. It's a science and technology innovative energy enterprises with the main business of future cell R&D, flexible photovoltaic modules, building photovoltaic module production, high-end equipment manufacturing, production line delivery, and AI-CITY wisdom energy management services.
In July 2023, the company's first demonstration factory, Jiangsu X-Solar Green-building Technology Co., Ltd., was established in Jiangyin CNBM Jetion Industrial Park. Meanwhile, Jiangsu YuanTeng FengSheng Intelligent Manufacturing Technology Co., Ltd., a wholly-owned equipment company of the company, delivered the world's first "three-in-one" automatic production line for Jiangyin base. The production line can be compatible with the production of three categories: X-Solar Light shadow series (flexible PV modules), X-Solar Light rhyme series (building PVtile modules), X-Solar Light Curtain series (building PV wall modules), and customized products. X-Solar PV series products have the advantages of integrating architectural aesthetics, complying with design specifications and creating energy value, which have been widely recognized and praised by customers in domestic and overseas.
In 2024, the company has added two regional centers in Shanghai and Guangzhou of China, and set up the Hong Kong X-Solar Future Energy Research Institute, and overseas sales companies in Australia, Italy, Germany, Saudi Arabia and Argentina. The company has launched a global layout to provide sustainable energy products and services to many countries, and has contributed to the "carbon neutrality and carbon peak".
1. Question: What is the working principle of the solar cell panel layout machine?
Answer: It mainly arranges and places solar cells precisely on the corresponding carrier plates and so on according to the set layout and spacing requirements, through the cooperation of mechanical transmission and control systems, in preparation for subsequent production processes.
2. Question: What is used to position the solar cells accurately?
Answer: Usually, it relies on a high-precision visual recognition system to identify the position, shape and other features of the solar cells, and then combines mechanical arms and other components driven by servo motors to achieve accurate positioning and placement.
In terms of operation and use
1. Question: How to start the solar cell panel layout machine?
Answer: First, turn on the power supply and the main control switch, and then start each relevant subsystem in turn according to the prompts on the operation panel. After each part passes the self-inspection, it can be ready for use.
2. Question: What are the environmental requirements for operating the layout machine?
Answer: Generally, a clean and dry environment is required, and the temperature and humidity should be maintained within a proper range (for example, the temperature is around 20 °C - 25 °C, and the humidity is around 40% - 60%), to avoid dust and other factors affecting the normal operation of the machine and the quality of the solar cells.
In terms of troubleshooting
1. Question: What's the matter when the placement position of the solar cells is deviated?
Answer: It may be that the visual recognition system fails and fails to accurately identify and position; or the mechanical arm transmission parts are loose or worn, resulting in a decrease in the moving accuracy. It is necessary to check these two aspects respectively and repair them.
2. Question: What should I do if the machine suddenly stops running?
Answer: First, check whether there is any fault prompt information on the operation panel. It may be that the circuit is overloaded, the temperature of a certain key component is too high to trigger protection, or the software is stuck. You can check the circuit, the cooling device and restart the relevant software system to solve the problem.
In terms of maintenance
1. Question: How often does the layout machine need to be maintained?
Answer: Generally, regular maintenance is recommended. For example, basic cleaning and component tightening and other maintenance work should be carried out every certain running time (such as 1000 hours) or every certain period (such as one month). A comprehensive and in-depth maintenance should be carried out every six months or one year.
2. Question: What parts should be focused on during maintenance?
Answer: Pay attention to the lubrication and wear conditions of mechanical transmission parts, the cleaning and calibration of the lens of the visual system, and whether the electrical circuit connections are stable, etc., to ensure that each part is in good condition.
