HPC-Lid11
Resin
Over 10000 Times
Twin
8-11 Two Mold Control
25-30mins
Depands on Slip Performance
HEXIANG
Flat Rack Container by Sea or by Bulk
8965x3630x2820
China
8474809090
Product Description
The 11 unit mould tank lid cistern cover pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic cabinet basins (above and under counter basins), wash basin, lava, squatting pan and lid, sinks, shower pedals and other products. Cabinet basin High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.
11 moulds High Pressure Casting Machine for sanitary ware includes:
- Main machine
- Compressor air system
- Hydraulic control system
- Hydraulic pressurize casting system
- Vacuum demolding system
- Electric control system
- Resin working mold
| Capacity calculation for 8 mold Hpcm-basin | ||
| Daily working time | 22 | Hours |
| 1320 | Mins | |
| Working mould q'ty | 11 | Working mold/twin |
| Casting slip cycle time | 25 | Mins/cycle |
| Daily casting time | 40-50 | times/day |
| Daily capacity | 1760-2200 | pcs |
1. Suitable for producing different model basin, cabinet basin, rim, squatting pan, Lid.
2. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine choose Siemen PLC 1200 series, can realize remoting control and fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
| 11 Mold Hpcm-lid Main technical data | ||
| Mould type | ||
| Working mould type | quadruplet working mould | |
| Mould parts | 2 parts without loosen parts | |
| Max products size | ||
| Length | 400 | mm |
| Thickness | 180 | mm |
| Above products size depends on model. | ||
| Max mold frame outside size | ||
| Length | 1400 | mm |
| Width | 1100 | mm |
| Thickness | 180 | mm |
| Max mold frame inside size | ||
| Length | 1400 | mm |
| Width | 1100 | mm |
| Thickness | 180 | mm |
| Main Parameter | ||
| Demolding means | Horizontal opening mold+ vacuum adsorption | |
| Closing mould mean | Hydraulic closing mold | |
| Mold closing pressure | 784~1176 | KN |
| Diameter of hydraulic cylinder | 280-180 | mm |
| Stroke of cylinder of pressing mold | 1200 | mm |
| Model clamping accuracy | ±0.25 | mm |
| Casting pressure of low pressure casting | 0.15~0.2 | Mpa |
| Casting pressure of high pressure casting | 0.8~1.0 | Mpa |
| Slip pressurize means | Hydraulic pressurize | |
| Pneumatic pressurize | ||
| Compressor air pressure | 0.6~ 0.8 | Mpa |
| Air consumption quantity | 2.2 | m³/h/11 mould |
| Water source pressure | 0.3 | Mpa |
| Water consumption quantity | 0.22 | m³/h 11 mould |
| Mold quantity | 11 | quadruplet Working mold |
| Total casting cycle time | 20~30 | mins/cycle (time depends on slip performance) |
| Total power | 17.35 | kW |
| Taking base means | By manual | |
| Total weight include mold | 35~40 | T |
| Overall size | ||
| Length | 8695 | mm |
| Width | 3630 | mm |
| Height | 2820 | mm |
| Working condition | ||
| Slip temperature | 35±2 | ºC |
| Absorption slip thickness | 8-9mm | 45mins |
| Casting workshop temperature | 30±2 | ºC |
| Relative humidity | 65±2 | ° |
| Air source pressure | ≥0.6 | Mpa |
| Water pressure | ≥0.3 | Mpa |
| Water condition for cleaning mold | 1 | μm |
| Water source filter | 10 | μm |
| Item No | Parts name | Brand | Remarks |
| 1 | PLC | Siemens | 1200-1500 Series |
| 2 | Touching screen | Kinco | |
| 3 | Pneumatic control cabinet | SMC | Integrated control |
| 4 | Pneumatic control elements | SMC | Air pipe, valve |
| 5 | Travel Switch | Schneider | |
| 6 | Proximity switch | Pepperl fuchs | |
| 7 | Water drop seperator | SMC | |
| 8 | Micro-mist seperator | SMC | |
| 9 | Cycle vacuum pump | Nash | |
| 10 | Speed control valve | SMC | |
| 11 | Cylinder | SMC | |
| 12 | Solenoid valve | SMC | |
| 13 | Reducing valve | SMC | |
| 14 | Electric elements | Schneider and Omron | |
| 15 | Safety curtain | Omron | |
| 16 | Hydraulic valve group | Rexroth | |
| 17 | Seal of hydraulic station | Parker |
