• Overview
  • Details
  • More
Share Products Categories Channel Cart

1/6
High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications图1High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications图2High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications图3High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications图4High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications图5High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications图6

High-Performance Wear Resistant Ceramic Liners for Heavy Duty Applications

Price $60.00
Min Order 100 Pieces  
Shipping from Shandong, China
Quantity
-+
Product details
HC92
JIS, GB, DIN, BS, ASTM, AISI, SGS
Metallurgical Machinery, Cement Plant, Mining Machine, Coal Yard
Aluminum
Wear Resistant Ceramic
White
92/95/99/Zta
3.6-4.2g/cm3
>1400
Fob, CIF, DDP, DDU etc
Max 900*900
SGS, ISO
Australia, South Africa, South America,Global
SGS, ISO
Wear Abrasion Resistant
2-5 Days
10-30 Days
Accept
Chute Wear Resistant
Rubber Mats
ZIBO QIMINGXING NEW MATERIAL
Pallet or Wooden Box
Al2O3 over 99%
China Shandong Zibo
6909120000
Product Description
Wear Resistant and Abration Resistant Ceramic Wear Liners 


 
Product Description
 n aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 

2.Product features:

> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Light weight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment-noise, vibration and safety


3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.


4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.


5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
 
S.No.MaterialAttributes Properties
1Ceramic
 Tiles
Material92%, 95%, T95%,96%, ZTA
2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
Density~1.4g/cm3
Tensile strength at break≥10.6Mpa
Elongation at break 350%
Shore Hardness45-65
Adhesive between tile and rubber3.8 Mpa
Adhesive between rubber and equipment≥3.5 Mpa
Thermal conductivity.(normal temperature)2w/m·k
Aging period≥15 Years
Working temperature-50ºC - 200ºC
3Steel plateMaterialQ235A
Density7.85g/cm3
Thickness5-6mm
4AdhesiveAppearance Brown glutinous liquid 
Solid content 20±3%
Viscosity≥2.5 Mpa
Peel strength 48h  N/2.5cm≥120
Compressive strength≥850 Mpa
Working temperature-20ºC - 100ºC


 
Whole Plate (mm)150x300, 300x300, 450x000, 500x500, 600x450 etc.
Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 
13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)3-75mm
Alloy Steel Size (mm)Thickness: 3-10mm
Rubber Thickness (mm)Depends on the impact stress expected.

Rubber wear liner size: 500*500*6mm,500*500*8mm,500*500*10mm,500*500*12mm
Ceramic: Square tiles 17.5*17.5mm or 20*20mm                                                                     
92 Alumina Ceramic LinersWEAR PLATE BACKING MATERIALSMild Steel Backing Plate
Al2O3:≥92%
Density:≥3.6g/cm³
Porosity:
<0.25
compressive strength:≥1050Mpa
Rockwell Hardness ≥85.5HRA
Vickers Hardness Hv20: ≥1050Mpa
Fracture Toughness(KIC): ≥3.7MPa.m1/2
Bending strength: ≥220Mpa
Wear Volume:≤0.25cm3
Appearance: white
Rubber:Natural
Tensile strength(TSB):≥15Mpa
Shore A Hardness: 55-60
Thermal conductivity.(normal temperature): 2w/m·k
Adhesive between Ceramic and rubber: 3.8Mpa
Elongation: 468%
Resilience:0.65
                       
Steel: Q235A or Q235B                         

Q235A:                                                             
C 0.14-0.22%                                             
Mn 0.30-0.65%                                               Si≤0.30                                                        S≤0.050                                                           P≤0.045

Q235B:                                                        
C 0.12-0.20%                                                 Mn 0.30-0.670%                                              Si≤0.30                                                            S≤0.045                                                              P≤0.045
 

Ceramic rubber mats offer good protection to wear areas, which is manufactured by rubber or polyurethane,alumina ceramic tiles and steel backing plate through hot vulcanizing process.
 
Features of ceramic rubber composite liner:
 
    • high alumina ceramic offers excellent wear resistant.
    • rubber layer prevents ceramic tiles breakage.
    • available with stud bolt and weldable installation methods or CN bonding layer
    • various shape and size of ceramic, bricks, cylindrical, etc.
    • rich experiences and strict QC ensures high quality.

Applications:
Pipes and tanks
Deflectors
Launders
Spill Face Sloping Walls&Loading Chutes
Bins&Hoppers
Mill feed components

 
Detailed Photos



Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximized to minimize downtime. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. The slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is a constant risk of corrosion and dangerous leakage.

Wear Protection ceramic Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders, and feed spouts or chutes.

 

 

Packaging & Shipping


 
 
Company Profile

 



1. Established in 1997,20 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 260 staffs.
4. Three Own-designed production lines, the ball mils are own produced.



                                                                   Picture of workshop production
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one,Two-in-one vulcanized ceramic runner sheet,ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
                                                               
 
Certifications

                                                       
 

 
Product You May Like

 

 
FAQ

FAQ


Q: What is your experience in your products?
A: We have 25years experience in this industry line. We are professional manufacturer in this area.
 
Q: What is your MOQ?
A: The MOQ is different as per different products.
 
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer Free sample for your testing first.

Q: Can you provide free sample?
A: Yes, within 1kg.
 
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
 
Q: What are your payment terms?
A: T/T, L/C, Western Union 

Buyer review
Loading review details...
Contact

ZIBO QIMINGXING NEW MATERIAL INCORPORATED CO., LTD.

Audited Supplier6 Years
ProfileCertified by SGS/BV

Message Type

* Content

* Name

* Phone

* Email

* Captcha

captcha

Recommended for you