The Automatic Headstock Pipe Welding Machine is meticulously engineered for steel pipes, offering unparalleled versatility with its customizable units and designs tailored to specific requirements. These units seamlessly integrate through a sophisticated logistics system, enabling a streamlined production process comprising uploading, beveling, fit-up, spot welding, root welding, filling welding, and cap welding. This ensures a remarkably efficient workflow.
This system stands out as a unique production line adept at tackling TIG/MAG root welding, effortlessly managing 0-5mm gaps in the root pass to ensure superior quality control. It encompasses the entire production spectrum, from uploading and automatic length control to transport, unloading, fit-up, and welding, delivering an all-encompassing solution.
| Welding current | 5-550A |
| Duty cycle(40ºC) | 550A, 60%; 420A, 100% |
| Input voltage / Frequency | 3×400V(-25%to+20%)50/60HZ |
| Open circuit voltage | 80V |
| Fuse | 3×35A |
| Working environment | -10ºCto+40ºC |
| Torch cooling | Water cooling |
| Dimension L*W*H (mm) | 1100mm×455mm×1000mm |
| Weight | Approx.129kg |
| Cooling capability | 2000W |
| Water tank capacity | Approx.12L |
| DRIVE4Lwire feeder | |
| Wire feeding speed | 0.5-24m/min |
| Wire feeding roller | 4-roller, Φ37mm(1.0mm+1.2mm) |
| Dimension | 690mm×300mm×410mm |
| Weight | Approx.15.1kg |
1) The Pipe Welding Machine is purpose-built for pipe pre-fabrication, allowing productivity-driven selection and design of welding stations. All stations are interconnected through an advanced logistics system, facilitating comprehensive work processes, including fixed length, load, bevel, fit-up, spot welding, root pass, filling, and cap welding, thereby amplifying pre-fabrication efficiency.
2) Fixed length technology effectively addresses the automatic root pass challenges in pre-fabrication.
3) Employing a stable PLC controller ensures consistent welding system performance and minimizes fault rates.
4) The welding station's containerized design facilitates convenient field operations and relocations.
5) Modular design significantly reduces design and production time, enhancing overall production and maintenance efficiency.
6) Widely applicable in the shipbuilding and construction machinery industries.
