4140 steel turbine shaft
Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Marine Industry
CE, ISO9001
Medium Corrosion Resistance
IT01-IT5
0.01-0.03mm
0.63-0.16μm
Solid Shaft
Medium Strength
Polished
Standard Tolerance
Roungh Machining
Forging SAE4340 Steel Turbine Shaft
1/4'' to 500''
ISO
Straight Shaft
Stepped Shaft
Round
Forging sae4340 steel turbine rotor
Box or Wooden Package
forged sae4140 steel turbine rotor
China
73269090
Product Description
Name: Forging sae4140 scm440 scm415 Decoiler mandrel shaft/Forged steel tubrine shaft
Forged steel shafts are use in industry, such as forging equipment; power plant equipment; hydraulic equipment; rolling mill equipment; petroleum machinery, etc.
The production process as "EF + (LF) + (VD) + ESR + forging and annealing (or normalizing) + heat treatment (quenching and tempering) + Machining + packaging + delivery. "
Quality control: chemical analysis, optical spectrum instrument, Mechanical properties for tensile strength, yield stress and elongation. Hardness testing, impact testing, coordinate measuring machine (CMM), metallographic analysis, magnetic flaw detector, Ultrasonic flaw detector.
| Description | Forged steel shaft bar/ forging steel mandrel shaft |
| Material | Alloy steel (42CrMo, 35CrMo, 40CrNiMo etc.), carbon steel(1020,1045), stainless steel(304,316,416,630) etc. |
| Material standard | ASTM, ISO and EN etc. |
| Dimension | OD: 1500mm/ID: 900mm Length: 1000mm |
| Weight | 10000Kg |
| Smelting Process: | EF+LF + VD |
| Process | Ingot →Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection →Rough machining→UT →2nd Heat treatment →finishing machining →Inspection |
| UT standard | ASTM A388 or EN10228.3 level 3 |
| Item | Process | Facility | Inspection items | Standard |
| 01 | Steel material inspection | Chemical composition (EF+LF+VD) | Material standard | |
| surface | Ingot inspection specification | |||
| Ingot type and weight | Material standard | |||
| 02 | Material store | Division put | warehouse management | |
| 1 | Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
| 2 ↓ | Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions | Forging process card Forging procedure |
| 3 ↓ | Heat treatment | heat treatment furnace | heat treatment charts | 1st heat-treatment card Forging procedure |
| 4 ↓ | Rough inspection | Dimensions, apperance, Mark | Inspection specification Forging procedure | |
| 5 ↓ | Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
| 6 ↓ | Saw cutting | Saw machine | Dimension | IQC and forging |
| 7 ↓ | rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
| 8 ↓ | UT | UT equipment | Single defect, concentrated defects bottom wave attenuation | UT standard or customer's technical requirements |
| 9 ↓ | Q+T heat treatment | heat treatment furnace | heat treatment charts | Heating process specification |
| 10 ↓ | Sampling or machining | machining tool | rough machining drawing sampling drawing | sample machining drawing |
| 11 ↓ | mechanical property test | tensile testing machine/ impact testing machine | ambient temperature,humidity, Test temp.Sample dimension, test method | Standard technical specification |
| 12 ↓ | finish machining | machining tool | Dimension,appearance | finish machining drawing |
| 13 ↓ | UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
| 14 ↓ | MT | MT equipment | Magnetic particle indication | Test standard or Technical requirements |
| 15 ↓ | Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
| 16 ↓ | Final inspection | Appearance, dimension, mark acceptance inspection | Product inspection specification Product standard P.O. | |
| 17 | Protection/ package | Blasting Blasting equipment | appearance coating thickness | Product standard Technical requirements |
