HDZD500 Semi-Automatic Collating Machine

This advanced collating machine by Guangzhou Mingsen Technologies Co., Ltd. is designed for efficient smart card sheet collation. It can handle multiple layers, typically up to 5 layers, with precision stacking and ultrasonic welding. With only one operator needed, it streamlines the collating process and allows for direct lamination of the final product. The machine is optimized for 2 film and 3 sheet collation, but can also accommodate multiple sheet collation ranging from 3 to 5 layers.

Product: Sheet Collating Machine

Features:

Compact size and high flexibility
Includes sheet loading table, foil spooler units, stacking and positioning stations, welding station, cutting unit, and output stacker
Supports collating of three sheets and two foils, as well as 3-5 sheets collating
Smooth transportation and clamping of layers without scratching
High accuracy with double sheet detection, OCR positioning detection, and web guiding systems
Automatic collection of magnetic foil protective tape
Stable 24/7 performance

Manufactured by Guangzhou Mingsen Technologies Co., Ltd.

Upgrade from Semi-auto Collation to Auto Collation with an auto feeder using the Card Sheet Layer Collating Machine by Guangzhou Mingsen Technologies Co., Ltd. This machinery ensures efficient production of SIM cards, smart cards, and more. Warranty: 1 Year. Transport Packaging: Strong Fumigated Wooden Box.

Station	Introduction
Sheet loading table	For storage of multiple sheets.
Magnetic foil spooler	To release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.
Foil spooler	To release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.
Sheet cleaning	To cleaning both side of every sheet.
Sheet thickness detection	To detect thickness of sheet to avoid wrong quantity of sheet loading.
Sheet positioning by vision	OCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function.
Sheet pick & place	To position the sheets.
Stacking	To stack multiple layers together.
Ultrasonic welding	To weld positioned layers.
Cutting	To cut welded layers.
Output stacker	To collect finished layers with trolley. Trolley will move down step by step when final product arrives.

Technical parameters
Collating size	According to customer's requirement
Input material	Core: PVC, ABS, PETF, PTG, PC, transparent, etc. Overlay: with or without glue.
PVC thickness	0.07~0.5mm
Inlay thickness	0.05~1.5mm
Film thickness	0.04~0.015mm
Throughput	300 Sheets/H (2 films and 3 sheets) 150 Sheets/H (5 sheets)
Accuracy of PVC collating	± 0.15 mm
Accuracy of magnetic stripe collating	± 0.15 mm
Welding technology	Ultrasonic
Welding spot	4~8 welding spots.
Weld spot position	Adjustable at front and rear, up and down position.
Applicable materials	CODE: PVC, PET, PETG, PC, transparent material, color core; Overlay: with or without glue.
Product appearance	No burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time.
Product unqualified rate	<2%
Collating	Machine will automatically realize printing mark.
Layout rectifying function	Yes
Detection device	Camera
Film lamination tension adjusting	Automatic
Safety device	Equipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.
Foil tension adjustment	Auto foil tension adjustment device
Total Power	5KW
Power Supply	AC 220V, 50/60Hz;
Working temperature	0 - 40ºC
Compressed air supply	0.5-0.8 MPA
Machine main part dimensions (L x W x H)	4.5 x2 x 2 meter
Positioning method	OCR
Output sheet	No bur, no contamination, no scratch.