Whole Line Process
1.Main technical parameters of the whole line:
| No. | Item | Technical Parameter |
| 1 | Whole line design efficiency | 1.Automatic 2.Custom efficiency according to your need |
| 2 | Cell type | ALLtype small cylindrical Cell |
| 3 | Electric source | AC220VAC / 380VAC 50 HZ (Voltage fluctuation range:±10%) |
| 4 | Air source | Pressure 0.5~0.8MPa; Air consumption 1840L/Min |
| 5 | Work rate | 43.5KW |
| 6 | yield | 99% (excluding bad incoming materials) |
| 7 | Equipment footprint | Cell processing section: L25m *W2.4m * H2.0m (final delivery shall prevail) |
| 8 | Plant load requirement | 400KG/M2 |
1.1.1 Compatibility Module
| Item | specification |
Prototype -18650 module |  |
| Cell arrangement: | 12 columns *14 rows |
| Number of cells: | 168 pieces |
| Item | specification |
Compatible - 26700 modules |  |
| Cell arrangement: | 5 columns *2 rows 9 columns *8 rows 7 columns *2 rows |
| Number of cells: | 96 pieces |
2. Main Equipment
2.1:Automatic Feeding \ Highland Barley Paper Machine
Technical Parameter:
1. Appearance size: L2.5m x W2.6m x H2m.
2. Main power supply: AC220V\50HZ\3.5KW.
3. Equipment main air source: 0.4-0.8Mpa oil-free and dry.
4. Safety protection: The equipment is installed with leakage, overload safety protection and emergency stop anti-stay device.
5. Battery box assembly line: maximum width 260mm.
6. Carton line.
6.1Manually cut off the hinge cover plate above the carton to ensure that there is no obstruction when taking the battery core; As shown below:The distance between the 6.2same type of battery cell in the carton must be equal, the tolerance range is ±1mm, and the cumulative error is <2mm.
7.Highland barley paper materials: paste the highland barley paper by stamping, highland barley paper provided by the customer, the width of the highland barley paper >110mm, can paste 5 pieces at a time.
2.2:Cell Scanning Code \ Sorting \ Cache Machine
Technical Parameter:
1. Appearance size: L3.1m x W2.6m x H2m.
2. Main power supply: AC220V\50HZ\ 2kW.
3. Equipment main air source: 0.4-0.8Mpa oil-free and dry.
4. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
5. The accuracy of scanning code :99.9%.
6. Cell discharge channel: 5 OK+1 NG.
7.Cell cache bin each channel: (18650) 168 cells; (26700) 96 cells.
2.3:Battery Insertion Machine
Technical Parameter:
1. Appearance size: L2.5m x W2.6m x H2m.
2. Main power supply: AC220V\50HZ\ 3KW.
3. Main air pressure: 0.4-0.8Mpa oil-free and dry.
4. Support assembly requirements: support aperture > cell diameter 0.2mm, the end face of the support installation cell hole must have C0.5 chamfer, the size tolerance of the support ±0.2mm, and the core hole >=1º drawing inclination.
5.Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
2.4:CCD Polarity Detection Equipment
Technical Parameter:
1. Dimensions: L1m x W0.9m x H2m.
2. Main power supply: AC220V\50HZ\ 1KW.
3. Main air pressure: 0.4-0.8Mpa oil-free and dry.
4. Visual inspection items: the polarity of the battery cell is reversed.
5. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
6.Error rate of polarity detection: <0.1%.
2.5:Resistance Welding Machine
Technical Parameter:
1. Dimensions: L3m x W1m x H2m.
2. Main power supply: AC220V\50HZ\ 10.5KW.
3. Resistance welding machine brand model: Miaji MDA-8000B (discharge sequence: only from positive to negative electrode).
4. Select the welding direction of the welding needle: after manually adjusting the welding Angle, the lock screw fixes the following mechanism.
5. Main air pressure: 0.4-0.8Mpa oil-free and dry.
6. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
2.6:Solder Joint Inspection \ Turning Machine
Technical Parameter:
1. Dimensions: L1m x W1.5m x H2m.
2. Main power supply: AC220V\50HZ\1.5KW.
3. Main air pressure: 0.4-0.8Mpa oil-free and dry.
4. Visual inspection items: missed welding, number of solder joints, welding bias, fried welding.
5.Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
2.7:Stick Insulation Paper \ Folding \ Wire Transfer Machine
Technical Parameter:
1. Appearance size: L4.5m x W1.6m x H2m.
2. Main power supply: AC220V\50HZ\1.5KW.
3. Main air pressure: 0.4-0.8Mpa oil-free and dry.
4. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
5. Highland barley paper: independent single highland barley paper, and release film with tear film Angle (provided by customers).
6.Highland barley paper feeding: manually comb the laminated highland barley paper loose, put into the equipment designated bin..
2.8:Double Speed Chain
