The empty bottle is sent to the positioning mechanism of the turntable of the filling machine by the conveying mechanism. There is a station for air washing at the place where the bottle enters.
After the air washing is completed, it enters the large turntable, and the bottle is rinsed before filling. When the bottle is detected by the light eye, the filling lifting mechanism is pressed down, and the filling needle is inserted into the bottle. The metering pump controls the entire process of liquid inlet into the pump body and liquid outlet from the filling head. After the filling is completed, the lifting mechanism rises, the turntable moves the bottle to the filling station, and the cold is sucked up by the cold suction nozzle. Driven by the cam, the cold-absorbing nozzle is circularly rotated above the bottle mouth (the bottle clamping station clamps the bottle mouth), Press the inner plug into the mouth of the bottle, and the turntable will turn the bottle with the inner plug into the upper cover station.
Put the cap on the bottle mouth by the suction nozzle, Pre-pressing, the turntable will run the capped bottle to the cap screwing station, and the cap will be screwed by the screw head
Tight, the turntable will turn the capped bottle out of the turntable mechanism and send it to the conveying mechanism. The bottle is sent to the next process by the conveying mechanism.
- Touch screen operation platform, PLC control, host frequency conversion speed regulation:
- Gap type bottle moving mechanism, stable and reliable operation,
- Aerating gas can be selected before and after filling, and the filling volume can be adjusted by man-machine interface. Ceramic pumps can be used, peristaltic pumps can also be used, and servo motor drives;
- Optional air washing bottle function;
- No bottle, no filling, manipulator puts the inner stopper, no bottle, no inner stopper; - No inner stopper, no outer cap, no stopper and no cap protection;
- Servo-driven capping head is optional, and the capping station has a bottle clamping device and a capping device, and the torque is adjustable; - Stop if there is no bottle in the bottle. Automatic start with bottle;
- Torque limiting device when the turntable clamps bottles, shutdown protection;
- One 50L liquid storage tank, two proximity switches on the upper and lower sides of the floating ball in the liquid storage tank + angle seat valve control for automatic feeding;
- Economical and practical models, fully comply with GMP requirements;
- Designed for aseptic requirements, equipped with 100-level laminar flow protection, planktonic bacteria, dust particles, and detection systems.
| Model | DXYG2/1/1 | DXYG4/2/2 | DXYG4/8/8 | DXYG8/12/12 | DXYG12/18/18 |
| Capacity(bottle/min) | 50~60 | 90~100 | 100~130 | 160~200 | 300~330 |
| Filling nozzle | 2 | 4 | 4 | 8 | 12 |
| Plug heads | 1 | 2 | 8 | 12 | 18 |
| Capping heads | 1 | 2 | 8 | 12 | 18 |
| Filling precision | ≤±0.5% | ≤±0.5% | ≤±0.5% | ≤±0.5% | ≤±0.5% |
| Qualified plug placing | ≥99.8% | ≥99.8% | ≥99.8% | ≥99.8% | ≥99.8% |
| Qualified cap screwing | ≥99.8% | ≥99.8% | ≥99.8% | ≥99.8% | ≥99.8% |
| Compressed air | 0.4~0.6Mpa | 0.4~0.6Mpa | 0.4~0.6Mpa | 0.4~0.6Mpa | 0.4~0.6Mpa |
| Total power(kw) | ≤3kw | ≤3kw | ≤3kw | ≤3kw | ≤3kw |
| Public supply | 220/380V 50/60Hz | 220/380V 50/60Hz | 220/380V 50/60Hz | 220/380V 50/60Hz | 220/380V 50/60Hz |
| Weight(kg) | 1200 | 2000 | 1500 | 2500 | 3000 |
