| Equipment performance and main parameters | |
| Equipment operating cycle | 216seconds |
| Equipment operator | 1 person |
| Estimated daily production (calculated based on 10 hours) | 160 sets |
| Estimated monthly production (calculated on a 24 day basis) | 3840sets |
| Equipment noise | ≤75db |
| FEEDER replenishment cycle (shortest) | ≤600 seconds |
| Overall production line net size | Length 8300mm * Width 8000mm * Height 6000mm |
| Power supply standards | AC 220V,50HZ |
| Gas supply methods and standards | Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration | |
| Pneumatic components | SMC |
| Sensor | Omron |
| Programmable logic controller | Siemens |
| Servo motor | Siemens |
| interface | Siemens |
| Mechanical arm | KUKA |
| camera | KEYENCE |
| Low voltage electrical components | SIEMENS |
Overview: Identify whether the stamped stator laminations are qualified through the camera and control them with PLC logic.
Composition:camera.
Brief description of action:
The laminating machine automatically takes the punched stator laminations and places them into the product holder. The camera checks whether the stator laminations in the product holder are qualified.
Overview: By rotating the servo motor, the transplanting plate and gripper on the screw are driven to move, and the qualified stacked pieces are picked up from the product seat and placed in the aggregate bin.
Composition: Servo motor, screw, electric cylinder, cylinder.
Brief description of action:
1.After the product seat is in place, the gripper descends and takes out the stator stack from the product seat.
2. After being lifted by an electric cylinder, the motor drives the screw to move horizontally, and the qualified stator laminations are placed into the aggregate bin, which is controlled by PLC logic.
Overview: The stator stack is placed in place, and the electric cylinder drives the product to lift and lower. Fiber optic is used to pick up the required height of the stator. PLC logic control.
Composition: Splitting cylinder, lifting electric cylinder, detection optical fiber.
Brief description of action:
1. The electric cylinder lifts the stack and confirms the origin of the stack through optical fibers.
2. After confirming the origin, the height required for the electric cylinder to lift the stack is determined.
3. The sharding cylinder separates the required laminations.
Overview: Align and tighten the stack by lifting the cylinder, and adjust the stack angle on the central control rotating platform.
Composition:Tightening cylinder, servo motor, central control rotating platform, rectangular spring, limit mechanism.
Brief description of action:
1. After the stator loose pieces are inserted, the cylinder is pushed out to flatten the loose pieces.
2. The central control rotating platform adjusts the aligned stator to the desired angle.
Overview: The compressor compacts the stator laminations, checks the height of the stator laminations, takes out the protruding parts, and makes patches when the height is not enough.
Composition: Press, displacement sensor, servo motor, screw, cylinder, vacuum generator, suction cup.
Brief description of action:
1. After the product is in place, press down to compact the stator laminations.
2. The displacement sensor detects the actual height of the stator laminations.
3. When the height is too high and it is not qualified, remove the excess stack until the height is qualified.
4. When the stack height is too low, take the loose pieces and place them into the stator stack until the height is qualified. 5. After the height is qualified, transport the stator laminations to the mechanical arm's material retrieval station.
Overview: The servo motor drives the screw to transport the finished product stack to the finished product picking station, which is controlled by PLC logic..
Composition: Servo motor, screw.
Brief description of action:
1. Move the lead screw to the scattered piece placement station and retrieve the scattered pieces.
2. Move the screw from the scattered piece placement station to the scattered piece height detection station for height detection.
3. After passing the height inspection, the stacked pieces will be transported to the finished product picking station.
Overview: The robotic arm will put the detected laminations into the laminating machine for lamination, and place the stator with laminations into the material basket.
Composition: Mechanical arm, servo motor, screw, slide rail.
Brief description of action:
1. The robotic gripper will place the detected stack into the buckle machine to buckle.
2. The robotic arm places the pre buckled stator into the flipper and flips the vertical stator 90 degrees.
3. Put the flipped stator into the basket.
Overview: Buckle the stator loose pieces into a whole.
Composition: lifting cylinder, servo motor, screw, slide rail.
Action description:
1. The truss will place the loose pieces into the product seat of the buckle machine.
2. Start the laminating machine to press and assemble the stator loose pieces into a whole.
ST009 stator flipper
Overview: Flip the stator that has been fastened 90 degrees.
Composition: three-phase motor and cylinder.
Action description:
1. Flip the stator that has been fastened 90 degrees.
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
