| Equipment performance and main parameters | |
| Equipment operating cycle | 18 seconds |
| Equipment operator | 6 person |
| Estimated daily production (calculated based on 10 hours) | 1700sets |
| Estimated monthly production (calculated on a 24 day basis) | 40800 sets |
| Equipment noise | ≤75db |
| Overall production line net size | Length 20000mm * Width 10000mm * Height 2000mm |
| Power supply standards | AC 220V,50HZ |
| Gas supply methods and standards | Seamless steel pipe segmented supply, 0.5~0.8Mp |
| Main standard component brand configuration | |
| Pneumatic components | SMC |
| Sensor | omron,KEYENCE |
| Programmable logic controller | SIMENS |
| Servo motor | SIMENS |
| interface | PROFACE |
Overview:
Manually put the stator on the tray, the tool automatically detects the stator performance, and the defective product is placed on the defective product conveyor belt
Composition: test tooling, stator testing machine, defective product handling
Action description:
manually put the stator on the tray, the testing tooling is extended to test the performance of the stator, and the defective product is automatically moved out
Overview:
rotor automatic feeding, rotating shaft automatic pressing, automatic delivery
Composition: Multi-channel conveyor belt, hydraulic press assembly, handling mechanism
Action Description:
The rotor is transported through the multi-channel conveyor belt, the rotor is transported to the press installation station through the handling mechanism, the hydraulic machine will press the shaft and rotor in place, the handling mechanism will place the finished product on the slide, and then manually assemble the circlip
Overview:
manual front cover and circlip intermittently loading, bearing automatic pressing, circlip automatic assembly
Composition: feeding turntable, bearing pressing, circlip assembly
Action description:
Manually put the front cover on the turntable, automatically transport it to the disk station, the bearing is automatically loaded, and the pressure displacement is monitored during the press assembly, and the circlip is automatically assembled by the handling mechanism
Overview:
The rotor and front cover are picked up on the artificial conveyor belt, and the rotor and front cover bearings are pressed by a hydraulic press
Composition: Hydraulic machine component
Action description:
manually take the rotor and the front cover, put it on the corresponding tooling, start the button, the hydraulic machine will assemble the rotor and the front cover together, and manually install the circlip
Overview:
screw automatic feeding, automatic tightening
Composition: screw feeder, tightening grab, turning mechanism
Action Description:
The screws are fed through the feeder, four screws are tightened by tightening the grab assembly, then the product is turned over and the other four screws are tightened at the same time, torque monitoring is carried out during tightening
Overview:
After the product is in place, the insert is automatically handled and the screw height is detected
Composition: handling mechanism, height detection tool, displacement sensor
Action Description:
After the product is in place, the insert is removed and placed in the collection box by the handling mechanism, and the screw height is measured by the displacement ruler
Overview:
After the product is in place, the product is placed on the inspection tool by rotating the handling tool for airtight inspection
Composition: handling mechanism, airtight testing equipment, airtight tester
Action description:
After the product is in place, the product is placed on the testing tooling by rotating handling tooling. The tightening mechanism seals the tooling and then inflates, holds pressure, deflates and other tests to determine the quality of the product
Overview:
After the product is in place, manually determine the size of the motor noise and whether there is abnormal sound
Composition: Operator, noise room, motor starting power supply
Action description:
After the product is in place, manually connect the starting cable and the motor, and determine the noise level and whether there are abnormal sounds during the operation of the motor
overview:
After the product is in place, manual appearance inspection and packing are carried out
GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!
The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents
